Blendex Pile
Optimize raw material consistency with BlendX, the intelligent pile blending solution designed for industries like cement, mining, and bulk material handling. Reduce quality fluctuations, minimize production costs, and enhance efficiency with advanced blending control.
Pile Blending Software is essential for industries that rely on consistent raw material composition, such as cement, mining, and bulk material handling. Natural variations in the raw material can affect the final product. Without proper blending control, material variations can lead to quality fluctuations, increased production costs, and inefficiencies in the manufacturing process. A smart blending solution ensures precision, efficiency, and quality—leading to better productivity and cost savings.
Oxide analysis of hoppers is captured by running hoppers individually, which forms the basis for the control philosophy. Analysis data obtained from online analysers are factored in (to correct the error) and accumulated. When the accumulated weight (in tons) has reached the control (weight) frequency in tons (Manually done based on the requirement), control action is taken and set points are automatically transmitted to the field.
AI & Machine Learning Algorithms are used that:
- Predicts optimal blending ratios based on historical and real-time data.
- Continuously adjusts feeder setpoints for precision blending.
- Blendex Pile Technology
Image-Based Pile Analysis Helps in Reclaiming
Accurate Volume Estimation:
Uses 3D imaging and AI-driven analysis to measure stockpile volume with precision. Prevents over-extraction or under-utilization of materials.
Real-Time Composition Analysis:
Captures visual and spectral data to determine material distribution across the pile. Helps identify rich and deficient zones, ensuring optimal material blending during reclaiming.
Optimized Reclaiming Strategies:
Identifies the best reclaiming paths to maintain consistent raw mix quality. Prevents segregation by directing reclaimers to extract evenly blended material.
Automated Monitoring & Alerts:
Tracks material movement and pile stability in real-time. Sends alerts for uneven stockpile levels, erosion, or anomalies.
Integration with Control Systems:
Works alongside Ramco’s Pile Blending Software to dynamically adjust feeder rates and reclaiming schedules. Reduces human error by automating key decision-making processes.
