Expert Blending Optimizers
Introducing Ramco's BlendX Raw Material Blending Optimizer: Achieve consistent, high-quality raw meal, clinker, and cement using advanced MPC optimization and AI techniques, while extending limestone mine life, reducing carbon footprint, and increasing AFR use for sustainable manufacturing
Elevate Your Cement Plant Operations with ProcessSuite Expert Optimizer
In today's cement industry, achieving sustainability and profitability is essential. Manufacturers are leveraging advanced AI technologies, including machine learning for process optimization and predictive blending, to enhance productivity and reduce their carbon footprint.
As quality and environmental regulations become stricter, managing raw mix quality and integrating alternative fuels has grown more complex. Advanced quality prediction techniques are crucial for maintaining consistent product quality throughout raw and cement grinding processes.
Reducing the clinker factor is key to lowering CO2 emissions and improving profitability. Ramco's BlendX Raw Material Blending Optimizer, powered by an MPC (Model Predictive Control) engine, effectively tackles these challenges, supporting both sustainability and efficiency in cement manufacturing.
- BlendX - Technology
- BlendX - User Interface
BlendX: Advanced Predictive Control Technology
BlendX uses cutting-edge Model Predictive Control (MPC) to optimize cement plant operations with precision. The core features ensure seamless performance and significant operational benefits, aiming to consistently maintain targeted product quality. Key functionalities include
Reference Tracking: Minimizes deviations from desired setpoints for optimal product quality and process stability.
Soft Constraint Penalty: Handles process variations flexibly, preventing hard constraint violations and ensuring robustness. Economic Optimization: Reduces operational costs, including energy and raw material usage.
Input Rate-of-Movement (ROM): Ensures smooth control actions for enhanced stability and longer equipment life.
Targeted Quality Control: Focuses on maintaining key parameters like oxides of Al, Si, and Fe, and derived LSF.
Rawmix Design Support: Facilitates rawmix design based on various fuel combinations for flexible production.
By integrating these advanced MPC techniques, BlendX delivers superior performance, enhanced product quality, and significant cost savings in cement plant operations.
